Instacoat Smart

Product Description

INSTACOATTM Smart is a film coating system that offers a unique combination of gloss, colour and pearlescence to the product that stand out vividly from conventional coating systems. It can be used with variety of solvent systems from organic, through hydro-alcoholic to fully aqueous systems. It can be used on pharmaceutical, nutraceutical, ayurvedic, herbal tablets as well as confectionery products.

Features Benefits


  • Dry powder system for reconstitution
  • Process time savings from rapid coating suspension manufacture
  • Complete coating formulation minus solvent
  • Cost savings in inventory and inventory management
  • Advanced colour control methods
  • Reproducible finished product appearance
  • Avoidance of customer complaints
  • White or ready coloured systems matched to your specification or sample are available. Anti-counterfeiting and branding features can be built-in
  • Meeting diverse marketing requirements is facilitated
  • Colours used are checked for compliance with appropriate regulations in target markets
  • Avoidance of regulatory issues


  • Unique, sophisticated, highly elegant and instantly recognisable coated tablet appearance
  • Excellent branding technique
  • Unique identity is a safety benefit for patients and manufacturers
  • Specific effects cannot be duplicated easily with readily available materials
  • Excellent anti-counterfeiting measure.
  • Unique appearance can be combined with a wide range of coating functionalities and solvent systems
  • Can be combined with most common coating systems – please refer to other products in the Instacoat range as described on this website for options
  • Can be applied in a wide range of equipment designs and sizes from most manufacturers.
  • Easy scale-up and transfer to different equipment types or manufacturing sites.
  • Suitable for batch and continuous processes.

Regulatory information

All products are checked for the regulatory compliance of all ingredients in the target countries and market segments of sale. This determination is made at the time the initial formulation is established, based on customer-supplied information. If market countries and/or segments are extended once the formulation has been established, customers are encouraged to contact us to ensure that regulatory compliance is not compromised.

Recommended Solvent System, Reconstitution Level and Process Conditions

  • These factors will all depend on the polymer base that has been chosen. Please refer to the process guidance sheet supplied with the original sample from our laboratories or contact us for this information.

Equipment / Accessories

  • Variable-speed mechanical stirrer
  • Mixing Vessel

Reconstitution Process

  • Add the weighed quantity of the chosen solvent to a mixing vessel.
  • Using a mechanical stirrer, stir the solvent to form a vortex.
  • Add required quantity of Instacoat to the centre of the liquid vortex in a slow steady stream, avoiding clumping, while maintaining a vortex. Once the entire quantity of Instacoat has been added, reduce the stirrer speed to eliminate the vortex. (Fig. 2) Continue mixing for 45 minutes.

NOTE: With some mixed solvent systems the Instacoat is dispersed in one solvent before addition of the other solvent. Please refer to the guidance mentioned above for details.